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In the automated assembly and tightening process of automotive headlights, the complex and variable structure of headlight components often requires screw fastening at different angles and positions. Traditional automated workstations, designed primarily for single-plane fastening tasks, struggle with the multi-angle and multi-level screw fastening demands of headlight assembly. This limitation not only hampers production efficiency but can also lead to quality issues due to inaccurate fastening. Here's how Danikor addresses this challenge:

Using 6-axis or multi-axis robots is an effective solution for the complex screw fastening tasks in automotive headlight assembly. These robots offer high flexibility, mimicking human arm movements to adapt to different angles and positions. To reduce costs, collaborative robots with lower payloads can also be selected. This approach not only enhances production efficiency and accuracy but also keeps costs down and integrates easily into existing production lines.

To further improve fastening efficiency and accuracy, Danikor's integrated blowing and vacuum modules can be paired with automatic screw feeders. These modules simplify the fastening process and are highly versatile, accommodating screws of different specifications and types, meeting the diverse needs of headlight assembly.

For small self-tapping screws requiring high tightening downforce, the pressure regulator in the module plays a crucial role. The adjustable downforce ensures screws are tightened properly, avoiding over-tightening or looseness, thereby enhancing product quality.

The precision-machined suction nozzle is key to ensuring the verticality and stability of screw pickup. The vacuum pickup method not only increases the success rate and speed of screw alignment but also enhances hole-finding capabilities. During multi-angle tightening, the suction nozzle effectively mitigates the impact of gravity, ensuring accurate screw orientation and preventing skewed screws. It also monitors screw presence and removes debris, maintaining a clean and tidy work area.

By combining 6-axis or multi-axis robots with integrated blow-and-suck modules for multi-angle automatic screw fastening, Danikor's solution not only boosts production efficiency and accuracy but also reduces costs. This approach has broad application prospects in automotive headlight assembly, propelling the automotive industry towards greater intelligence and automation.